“Imitation is the sincerest form of flattery that mediocrity can pay to greatness.” — Oscar Wilde

Hardshell WPB Jacket

This project provided a stepping stone for experimentation in user-centered design discipline. The jacket is modeled after Arc'teryx Beta SV. This allowed for understanding the process of engineering technical apparel.

The most constructive learnings of this design process were encapsulated in understating the machinery, reverse engineering the pattern , and exploring the limits of aesthetics.

CLO3D Render

Production Process

Reverse Engineering the Pattern

Using the digitizing system for Optitex, the initial shapes and main design lines were captured. Next, the articulation fullness and shaping were added into the pattern based on analysis of the Beta SV jacket.

Bonding Learning Intentions:

  • Laser cut all zipper placement and bonding adhesive

  • zipper ends need Tricot liner bonded on the inside

  • pocket bags edges need double layer bonding adhesive for added durability

Fitting Changes:

  • Elbow articulation needs more fullness

  • Underarm articulation needs slight adjustment for forward motion

  • The hood proportions need reduction for overall better fit

Machinery Test & Fit Prototype

In the next phase, I experimented with some laser cutting techniques for no-sew Pockets, zipper garage, and applying double-sided bonding adhesive.

Key Quality Standards:

  • Main pieces with shaping were cut using laser cutter for high level accuracy

  • Hood Draw Cord channels were created by bonded Tricot liners and Framis film tapes

  • Pocket bag durability was elevated by added Framis Tape on the inside

  • Hot/Cold Heat Press machinery was used to maximize bonding performance

Sustainability Factor:

  • Waterproof Zippers were up-cycled from a used WPB Jacket

Final Prototype Process